Dukane Intelligent Assembly Solutions

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Dukane Intelligent Assembly Solutions

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Dukane is a global leader of Plastic Welding solutions.

10/15/2026

Laser Plastic Welding Seminar: A Roadmap for Engineers from Design to Production

Join us for a focused, one-day deep dive into the fundamentals of laser plastic welding in today’s manufacturing environment. Led by industry experts, this seminar is designed for engineers, product designers, and manufacturing leaders who want to improve reliability, reduce scrap, and enhance production efficiency.

You’ll learn how to:
+ Design plastic components that weld cleanly and consistently
+ Select the right materials and understand color and transparency requirements
+ Plan effective production concepts and choose the appropriate welding equipment
+ Establish robust process controls for repeatable, high-quality results

By the end of the seminar, you’ll be equipped to avoid common design and processing pitfalls, perform basic troubleshooting, and develop stronger process control strategies to ultimately reduce downtime, lower scrap rates, and optimize overall production costs.

October 29, 2026 8:30 AM CST
Dukane Global Headquarters
2900, Dukane Dr.
St. Charles, IL. 60174

Learn more and register: https://shorturl.at/yg7cE

10/14/2026

Packaging manufacturers need stronger, more consistent seals while increasing production speed and adapting to thinner, recyclable film structures.

Dukane ultrasonic technology gives packaging machine builders the precise process control needed to meet these changing demands.

Patented SynQro™ technology enables two ultrasonic generators to communicate and drive two sonotrodes from opposite sides, sealing gable tops & pouch spouts in one controlled step.

Patented Quadro™ technology combines cross sealing and cutting for horizontal and vertical form-fill-seal machines. Its compact design supports different package widths, simplifies integration for new machines and retrofits, and eliminates cold-seal adhesive.

From spout and pouch top sealing to zipper crush and continuous fin sealing, Dukane engineers ultrasonic solutions for consistent seal quality and reliable machine performance.

Meet our packaging experts at PACK EXPO International 2026, Booth S-4321.

10/13/2026

Thank you, MSV 2026!

We enjoyed connecting with everyone who stopped by to see our latest servo-driven ultrasonic and spin welding technologies at MSV 2026 BVV – Trade Fairs Brno.

We look forward to seeing you all next year!

10/09/2026

Seminar Alert!

Everyone has to start somewhere. This two-day seminar will introduce attendees to the basic technology and terms of ultrasonic plastic assembly and explain the basics of other thermoplastic assembly methods offered by Dukane.

Topics covered in Introduction to Ultrasonic Plastic Assembly include the theory and practice of different thermoplastic assembly methods, the simple physics of ultrasound, basics of tool design and making, thermoplastic materials and part design, basic process control, and basic troubleshooting.

This hands-on Application Setup and Troubleshooting workshop helps attendees set up and adjust ultrasonic equipment for optimal production on the factory floor. Attendees will get detailed training on choosing the right amplitude, force, weld settings, trigger settings, and how to install tools for ultrasonic welding, staking, and inserting. Attendees will work in teams to set up different machines running various tasks while supervised by our applications lab staff. The focus is on building the skills to understand and predict how each setting affects the welding process, not just on setting up a specific machine or task.

Join our Ultrasonic Welding Seminar to improve your company’s production. Learn directly from industry experts and get hands-on training in the basics of ultrasonic welding.

October 27, 2026, 8:30 AM - October 28, 2026, 4:00 PM
Dukane Corporate Headquarters
2900 Dukane Drive
St. Charles, Illinois 60174

Learn more and register: https://shorturl.at/u0NM9

10/08/2026

This year, Dukane is showcasing its Infinity™ plastic bonding technologies at FAKUMA 2026 in Messe Friedrichshafen, Germany. Visit us at Stand A5-5312 in Hall A5.

Dukane's Infinity™ line of servo-driven ultrasonic welders uses patented Melt-Match® technology to give you precise control throughout the welding process. The Infinity™ welders come in several frequencies: 15kHz, 20kHz, 30kHz, 35kHz, and 40kHz. The updated design is more compact, easier to wire and integrate, and features a stronger booster, column, and base for better accuracy and repeatability. With a shorter thruster height, Infinity delivers more power and features in a smaller system. This technology offers multiple welding modes, faster cycle times, and the option to mount vertically or horizontally. Infinity is ready for Industry 4.0 and works with all industrial communication protocols. Our engineers look forward to showing you this advanced welding technology at our booth.

Come visit the Dukane KVT Stand A5-5312 in Hall A5 to see how our solutions can help you.

10/07/2026

Meet Quadro™ at PackExpo 2026.

Dukane continues to lead technological advancements in plastic bonding with the patented Quadro™ Ultrasonic Sealing Module, the next evolution in ultrasonic sealing technology, designed to deliver unmatched precision, speed, and seal integrity for high-performance packaging. Quadro's innovative scrub-motion produces stronger, smoother seals by directing molten material precisely into the seal line. It eliminates pinholes and material overflow caused by standard ultrasonic horns, even across multilayer transitions, delivering superior hermetic seals and improved shelf life.

Key Benefits of Dukane's Quadro Ultrasonic Sealing Module:

+ Hermetic, High-Quality Sealing – Even for Thin Materials

+ Compact and Flexible Design+ Scalable for Large Seals

+ High-Speed Sealing with SynQro™

+ Eliminate Cold Seal Adhesives

Learn more about Quadro™ and how it achieves sealing speeds nearly double those of traditional ultrasonic systems. It is the ideal solution for high-output production lines where speed, quality, and reliability are critical:https://shorturl.at/HY5N9

See it in action at PackExpo 2026, Booth S-4321.

10/06/2026

Better welds start with better process visibility.

Dukane’s proprietary iQ Explorer 3 software gives engineers the control and data needed to develop, monitor, and optimize ultrasonic welding processes with confidence.

From one intuitive interface, engineers can:

• Connect and manage multiple welders
• Configure process steps, trigger methods, and weld modes
• Create segmented velocity profiles to control each stage of weld collapse
• Establish process limits to identify suspect parts
• View weld graphs, cycle data, and parameters in real time
• Compare production results against reference welds
• Analyze averages, standard deviations, and Cpk values
• Create customized security levels for different users

Paired with the Infinity™ Servo Ultrasonic Welder, iQ Explorer 3 transforms weld data into actionable process insight, helping manufacturers improve repeatability, troubleshoot faster, and maintain tighter control over production quality.

See iQ Explorer 3 in action.

Leading Where Others Follow.

10/02/2026

Don't miss the chance to connect with the outstanding team at Dukane IAS, s.r.o., and explore our latest servo-driven ultrasonic and spin welding technologies, designed for seamless integration and automation, at MSV 2026 BVV – Trade Fairs Brno.

Our Infinity™ servo ultrasonic welders feature patented Melt-Match® technology. This new approach provides precise control at each stage of the welding process, ensuring exceptional accuracy, reliability, and easy replication of established processes. The latest Infinity™ ultrasonic plastic welding line is fully equipped with advanced quality assurance monitoring to meet your most demanding production requirements.

Make the most of your visit and stop by booth G1/33. We’d love to see you there!

09/30/2026

On-demand Webinars from Dukane — Access to industry leaders at the click of a link!

In today’s fast-paced work environments, sometimes setting aside time for webinars just isn’t something that you have the luxury of scheduling into your already busy day. With that in mind, Dukane has created a repository of expert knowledge that you can access on your terms with our new on-demand webinar library. Gain valuable insights and practical tips from our industry experts when it suits you best. Explore the diverse range of topics designed to keep you informed and advance your professional journey.

Explore our on-demand webinars: https://shorturl.at/uNHOj

09/29/2026

Where Can Ultrasonics Improve Your Packaging Machine?

Inconsistent seals, product contamination, heat damage, and slow cycle times can limit packaging machine performance. Explore six applications where ultrasonic technology can help. Bring us your packaging challenge at PACKEXPO 2026 and see how our Ultrasonic Packaging experts can solve it.

October 18–21, 2026
McCormick Place, Chicago
South Hall, Booth S-4321

Learn more at dukane.com/packaging

Address

2900 Dukane Drive
Saint Charles, IL
60174

Telephone

+16307974900

Website

http://www.dukane.com/

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