Dukane Intelligent Assembly Solutions

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Saint Charles, IL
Dukane Intelligent Assembly Solutions

Dukane is a global leader of Plastic Welding solutions.

07/20/2026

Seminar Alert: Introduction to Ultrasonic Plastics Assembly & Application Setup and Troubleshooting

Improve your company’s production by learning from the Industry’s Experts and getting hands-on training on the fundamentals of ultrasonic welding.

By the end of this session, you will understand the basic principles of the following topics:

+ Ultrasonic System Components
+ Various Ultrasonic Assembly Methods
+ Horns and Fixtures
+ Plastic Materials and Part Design
+ Application
+ Machine Controls
+ Service & Repair
+ How to incorporate these processes into your manufacturing operations

Are you the one responsible for the requirements of your ultrasonically assembled components? If so, this Application Setup and Troubleshooting workshop is designed for you. Upon completion of this workshop, you will be able to set up and troubleshoot ultrasonic plastics assembly applications.

+ Setup
+ Troubleshooting
+ Machine Controls
+ Application Parameter Setup
+ Process Optimization

July 21, 2026 8:30 AM - July 22, 2026 4:00 PM

Dukane Corporate Headquarters
2900 Dukane Drive
St. Charles, Illinois 60174

Learn more and Register: https://shorturl.at/0If03

07/15/2026

Cuff Construction with Patented Ultrasonic Bonding: Accurate Cuff Attachment and Tackdown

The CAT Module attaches and secures the cuff to the topsheet with consistent accuracy. Its controlled ultrasonic bonding process keeps the product strong and supports dependable, high-speed manufacturing. The CAT Module uses two ultrasonic horns and includes a wear-mitigation system that helps the horns and anvils last longer. This design improves durability and lowers maintenance needs in busy production settings. With its dual-horn design, manufacturers can easily produce products with different widths and configurations. This flexibility makes it simpler to keep up with changing product designs and market needs.

Dukane has years of experience in high-speed hygiene converting and provides patented ultrasonic bonding modules for cuff construction. These solutions boost product performance, streamline manufacturing, improve reliability, and help manufacturers deliver greater value.

Find out more at: https://shorturl.at/ndhw4

07/14/2026

Faster Cycles, Better Cosmetics

Speed and quality don’t have to be a trade-off. With 50 kHz ultrasonic welding, the Infinity™ X1 enables faster material heating, reducing cycle times and minimizing cosmetic damage from excessive vibration. The result? High-quality medical welds that look as good as they perform.

✔ Faster heating cycles
✔ Reduced surface marking and flash
✔ Consistent, repeatable weld results with Melt-Match® control

Learn more: https://shorturl.at/slac8

07/13/2026

Precision Welding for Wearable Continuous Glucose Monitors

Manufacturing wearable Continuous Glucose Monitors (CGMs) demands precision at every stage of assembly.

Product and Design Engineers need welding processes that protect sensitive electronics while delivering consistent, validation-ready results at production scale.

Common manufacturing challenges include:

• Protecting delicate electronics from uncontrolled heat and vibration

• Creating reliable hermetic seals against sweat, moisture, and contaminants

• Maintaining consistent weld quality across every part

• Scaling production without sacrificing repeatability

That's where Dukane's Infinity™ Servo Ultrasonic Welder with patented Melt-Match® technology makes the difference.

It helps manufacturers:

✔ Control melt flow to protect delicate components

✔ Produce repeatable, validation-ready welds

✔ Reduce flash and particulate around critical pathways

✔ Deliver low, controlled energy to safeguard sensitive electronics

✔ Integrate seamlessly into automated, high-volume production lines

When your welding process is predictable, your team can focus on what matters most—building reliable devices that patients depend on.

Precision where it matters most.

07/08/2026

Cuff Construction Using Patented Ultrasonic Bonding: Attach Elastic and Close Fold in One Step

The CEC Module attaches the cuff elastic and closes the fold in one ultrasonic bonding step. Traditional adhesive methods usually require two separate steps for these tasks. By combining them, the CEC Module simplifies machine design, reduces complexity, boosts production efficiency, and streamlines cuff construction.

Dukane brings years of experience in high-speed hygiene converting and offers patented ultrasonic bonding modules made for cuff construction. These solutions improve product performance, simplify manufacturing, increase reliability, and help manufacturers deliver greater value.

Find out more at: https://shorturl.at/ndhw4

07/04/2026

CELEBRATING 250 YEARS OF AMERICAN INNOVATION

This Independence Day, we celebrate not only our nation's founding but also 250 years of determination, progress, and the freedom to imagine, invent, and build.

America's manufacturing strength has always been driven by innovators, engineers, entrepreneurs, skilled tradespeople, and manufacturers who turn ideas into technologies that improve lives and advance industries.

For 100+ years, Dukane has been proud to be part of that journey.

Today, we partner with manufacturers worldwide to advance medical devices, electric vehicles, sustainable packaging, automation, and smart manufacturing technologies.

As we enter our 105th year, we remain inspired by the spirit that has driven American manufacturing for generations, and we're excited to help build what's next.

Happy Independence Day from all of us at Dukane.

07/02/2026

BUILDING THE FUTURE OF MANUFACTURING

Manufacturing has never stood still and neither have we.

From pioneering ultrasonic welding technologies more than five decades ago to today's servo-driven systems, laser plastic welding, Industry 4.0 connectivity, and intelligent automation, Dukane continues to push manufacturing forward.

Every advancement has been driven by the same goal:

Helping manufacturers produce safer medical devices, more sustainable packaging, smarter products, and higher-quality assemblies with greater precision and efficiency.

As we enter our 105th year, we're proud of our history but even more excited about the future we're helping build with our customers around the world.

Because innovation doesn't stop.

Neither do we.

07/01/2026

INNOVATION WHEN IT MATTERED MOST

Innovation isn't measured only by new technologies—it's measured by how those technologies help solve real-world challenges.

Throughout our history, Dukane has been privileged to support manufacturers during moments that mattered.

From producing critical electronic components during World War II, to collaborating with NASA on technology that contributed to commercial aviation safety, to helping manufacturers rapidly scale face mask and PPE production during the COVID-19 pandemic, we've always believed engineering should make a meaningful difference.

Today, that same commitment continues as we develop advanced plastic welding technologies for medical devices, electric vehicles, sustainable packaging, electronics, and many other industries worldwide.

For more than 100 years, innovation has been our purpose, and helping our customers innovate has been our mission.

Address

2900 Dukane Drive
Saint Charles, IL
60174

Telephone

+16307974900

Website

http://www.dukane.com/

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