Thermal R&D Performance

Thermal R&D Performance Backed by our lifetime warranty. www.thermalrd.com Thermal R&D Exhaust Performance is one of the premier aftermarket exhaust manufacturers in the United States.

Every Thermal R&D exhaust is handcrafted in the USA and engineered with TRUE Helmholtz Technology to deliver a deep, aggressive, perfectly balanced tone with precision fit and proven durability. All of our products are handcrafted in the United States, using selected T304 stainless steel and Helmholtz technology for a drone-free sound. All of our exhaust systems are backed by our lifetime warranty

and are designed to perform at the highest level for the life of your vehicle. https://thermalrd.com/

08/28/2026

Great feedback from Clay! We are so glad he's enjoying his 2019-2024 Ford Edge ST 2.5" Catback Exhaust System.

08/27/2026

Big thanks to Parker for the five-star review!

08/26/2026

Shout out to Justin for leaving this great review of his 2022-2024 Ford Maverick EcoBoost - 3" Catback Exhaust!

06/04/2026

⭐⭐⭐⭐⭐

"Great sounding exhaust, zero drone; what every self respecting adult who still wants to enjoy their ride is looking for…and free shipping helps." - Bennett J. (Verified Buyer)

06/04/2026

⭐⭐⭐⭐⭐

"Bought the 2. 5 inch system based on internet sound clips and reviews. The sound is perfect - no drone at highway speeds, quiet when cruising, raucous when on it.

The Hoover vacuum sound is gone. Fit and finish of the system looks excellent and it fit my ‘25 ST perfectly.

Great product at a fair price." - Steven W. (Verified Buyer)

06/02/2026

⭐⭐⭐⭐⭐

"I’ve had the Thermal R&D 2. 5” catback exhaust on my 2020 Edge ST for about 2-3 weeks now and I FREAKING LOVE IT! I wish I had installed this 40K miles ago. I could’ve saved a ton of money.

The sound is absolutely perfect. Just the right amount of growl, a lot of low throaty notes, and ZERO DRONE in the cabin!!! You can still hear all of the things you want to hear when you take off or hit the gas going down the road, but when just cruising it fades off into the background! Absolutely no drone going up hills or cruising at any speed!

The day after I had it installed in my wife’s SUV, she & I and two other friends went on a planned road trip. We spent about 14 out of 18 hours riding in the car. Not once did it ever rise to annoying…not even going up hills. The previous performance exhaust would’ve driven us completely nuts by the end of the day! When it would start droning, and it droned OFTEN, the back seat passengers couldn’t hear anything we were saying in the front! Half the time my wife & I in front couldn’t hear each other until we repeated ourselves louder. I LOVE that we can still hear this Thermal R&D exhaust when we want to but we don’t have to sacrifice the performance sound for peace & sanity inside the cabin!

As I said, the Edge is my wife’s car but even I like driving it more now. My car is a 2024 Mustang GT with the Active Exhaust (electronic cutouts) that allow me to switch from 4 different sound levels…. quiet, normal, sport, and track…anytime I want with the press of a button. We also both have Harleys with custom exhausts so you know how much I appreciate our vehicles sounding good! 😎 I couldn’t be any happier! WELL DONE, Thermal R&D!" - David S. (Verified Buyer)

05/26/2026

Shoutout to .r 🇨🇦🔥

One of the cleanest Explorer ST builds on the planet and easily one of the best-looking ST setups we’ve seen. The attention to detail, the photography, the vibe… this build just hits different.

Appreciate the support and all the killer content. If you’re into Explorer ST builds done right, go give him a follow and show some love from the Thermal family. 🤝

Thank you for sharing the photos with us!

05/19/2026

TEAM THERMAL 🔥

Real people. Real builds. Real miles.

From drag strips to daily driving, canyon runs to overland setups, this is what Team Thermal is all about. Enthusiasts who actually drive their vehicles, create content, support the community, and live the lifestyle.

⚡
⚡
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Three different platforms. Three different personalities. One common goal: building something unique and enjoying every second behind the wheel.

Go check out their builds, show them some love, and give them a follow. Appreciate you all for being part of the Thermal family. 🤝

F150EcoBoost

05/15/2026

Explorer ST.
F-150 EcoBoost.
5.0 Coyote.
Maverick 2.0T.

Ford’s been putting out some really fun platforms lately and we’ve been lucky to build systems for all of them.

Different vehicles, different personalities, but all built around the same idea — better sound, better flow, and real daily drivability.

Got a little sound clip coming from one of these 👀
Which platform do you think it is? 🔊👇

The Explorer ST was built to be the performance SUV Ford always promised. The factory exhaust just didn’t get the memo.T...
05/11/2026

The Explorer ST was built to be the performance SUV Ford always promised. The factory exhaust just didn’t get the memo.

That’s where we came in.

The 2020–2026 Explorer ST finally gets the aggressive, refined tone the twin-turbo 3.0L EcoBoost deserved — without the drone that kills the daily commute.

✔️TRUE Helmholtz Technology
✔️Deep, refined EcoBoost tone
✔️2.5” downpipe-back — starts at the turbo, not the cat
✔️No drone. No compromise.
✔️Direct bolt-on fitment

The 2.5” downpipe-back takes it a step further — picking up where the catback ends and unlocking the full system.

Composed on the highway. Commanding when you get on it.
How an ST should sound.

Address

43103 Exchange Place
Lancaster, CA
93535

Opening Hours

Monday 7am - 3pm
Tuesday 7am - 3pm
Wednesday 7am - 3pm
Thursday 7am - 3pm
Friday 7am - 3pm

Telephone

+18882843762

Website

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