03/13/2026
Polaris RZR Turbo R Ultimate transmission case re-seal. Not sure what Polaris is thinking putting these cases together with self tapping bolts. The threads end up full of metal chips which causes the bolts to lock up before they reach proper torque. This then causes the cases to not be fully clamped together and the case sealant fails. Pretty crappy thing to happen on a machine with only 60 hrs but it’s all fixed now with proper bolts and high quality sealant. Got a chance to use the beefy clutch alignment tool from too