HeaderShield Thermal Management System

HeaderShield Thermal Management System HeaderShield is a bi-layer insulation system designed to withstand long-term temperatures.

Did you know you can drop ship directly to us. This  C8 system was shipped to us for insulation before going out to the ...
03/13/2024

Did you know you can drop ship directly to us. This C8 system was shipped to us for insulation before going out to the customer. This customer has already insulated his headers, so with the rest of the exhaust completed it will help to maximize performance and keep temperatures under control while on track.

Send us an email for a quote on your system today!

When you have a competition vehicle and demand results reliability becomes crucial. Headershield offers unmatched therma...
03/06/2024

When you have a competition vehicle and demand results reliability becomes crucial. Headershield offers unmatched thermal management to help keep a competitive edge by maintaining engine performance, reducing the chance of component failure, and helping to minimize driver fatigue. Send us an email for a quote on your system today!

Check out this K20 powered Lotus.  aimed to reduce engine bay temps and had the entire exhaust system insulated with Hea...
03/04/2024

Check out this K20 powered Lotus. aimed to reduce engine bay temps and had the entire exhaust system insulated with Headershield. Our insulations 60% reduction in surface temperatures will dramatically reduce heat soak. Resulting in lowering IAT’s and providing faster turbine response by maintaining gas velocity.

Send us an email for a quote on your system today!

We’ve been pushing out many turbo systems lately. Here’s a look at one we were able completely assembly. Headershields d...
02/22/2024

We’ve been pushing out many turbo systems lately. Here’s a look at one we were able completely assembly.

Headershields durability allows it to withstand years of use which outlasts off-the-shelf textile wrap products. It’s also a safer option and does not allow flammable fluids to absorb into its surface.

With temperature reductions of 60%+ there is no better option to protect sensitive components and maximize turbine response.

Congrats to JP of  on his fantastic drive from the back to win this years King of the Hammers! This marks the 3rd victor...
02/10/2024

Congrats to JP of on his fantastic drive from the back to win this years King of the Hammers! This marks the 3rd victory in a row for GBR! They’ve trusted Headershield for years to keep exhaust temperatures in check while surviving the harsh conditions of the desert. We can’t wait to see them go for a 4th!

When coatings and traditional wraps do not provide the performance customers are looking for they turn to Headershield. ...
02/06/2024

When coatings and traditional wraps do not provide the performance customers are looking for they turn to Headershield. All options were exhausted on these C8 headers before being sent in for our multilayer insulation. Headershields durability and performance far exceeds any off-the-shelf options on the market. Send us an email for a quote on your system!

We’re all set for day one here in Indy at ! If you’re here be sure to stop by to check out our insulation and chat. Boot...
12/07/2023

We’re all set for day one here in Indy at ! If you’re here be sure to stop by to check out our insulation and chat. Booth 3330

❗️ANNOUNCEMENT ❗️We have moved! To meet our growing demand we’ve moved into a facility that will give us the ability to ...
11/27/2023

❗️ANNOUNCEMENT ❗️

We have moved!

To meet our growing demand we’ve moved into a facility that will give us the ability to further expand. We are up and running and almost completely settled in!

As we work to continue providing the highest-quality thermal insulation available, we must take a moment to thank those who helped us get here. The support for our product has been phenomenal. We appreciate each and every single customer. From professional teams to weekend racers, none of this would be possible without your tremendous support. THANK YOU!

HEADERSHIELD
1575 E 89th Ave
Merrillville, IN 46410

Check out this manifold and turbine we insulated. Turbo systems produce a great amount of heat that often creates higher...
11/20/2023

Check out this manifold and turbine we insulated. Turbo systems produce a great amount of heat that often creates higher IAT's due to the transferring of exhaust heat to the intake system. With Headershield, you can reduce your IAT's and make more power all while protecting other sensitive electronics and components. Maintaining thermal energy in the exhaust will also help to increase the turbines response. Send us an email for a quote today!

Many used exhaust systems we insulate come in with failing header wrap. Headershield addresses all of the failure points...
10/11/2023

Many used exhaust systems we insulate come in with failing header wrap. Headershield addresses all of the failure points of standard wrap and blanket type products by providing a much more durable and higher performing product. Headershield can withstand years of use while providing up to a 60% reduction in surfaces temperatures. The outer shell protects the insulation from absorbing any liquids that can cause failure or become a fire hazard. Send us an email for a quote today!

Any SxS fans out there? We are seeing an increasing number of SxS systems coming through our doors. As power continues t...
09/14/2023

Any SxS fans out there? We are seeing an increasing number of SxS systems coming through our doors. As power continues to increase on these vehicles the need for a high performing and durable exhaust insulation becomes evident. Headershields ability to withstand harsh off-road conditions while maintaining performance makes it an optimal choice for reducing radiant heat from the exhaust.

Have you seen ’s Sickfish 2.0 built by ? It’s an incredibly detailed and flawless build that utilizes Headershield to ke...
08/30/2023

Have you seen ’s Sickfish 2.0 built by ? It’s an incredibly detailed and flawless build that utilizes Headershield to keep engine bay and cabin temperatures in check while cruising around the streets of Texas. Head over to their site to check it out!

Bundle of 🐍 🐍. In order to keep engine bay temps down and protect surrounding components this GT40 system needed to be c...
08/09/2023

Bundle of 🐍 🐍. In order to keep engine bay temps down and protect surrounding components this GT40 system needed to be completely insulated. Looking for a quote on your system? Shoot us an email!

Headershields layer of insulation is encapsulated by a hard outer shell which makes it ideal for the harsh conditions of...
06/15/2023

Headershields layer of insulation is encapsulated by a hard outer shell which makes it ideal for the harsh conditions of off road racing. This shell prevents mud, water, and flammable fluids from absorbing into the insulation. It also provides protection against abrasion while racing through the tough environment. It’s durability is unmatched by typical off the shelf header wraps while also providing greater performance.

We have a few sets of Porsche GT3R headers in for service which gives a great opportunity to highlight the differences o...
06/13/2023

We have a few sets of Porsche GT3R headers in for service which gives a great opportunity to highlight the differences of Headershield compared to “bagged” type insulation.

One main difference is the amount of insulation used. Insulating individual runners allows us to provide a greater surface area of coverages resulting in a more efficient insulation.

Our tight fitting outer shield also prevents movement as the system heat cycles. The expansion of loose fitting shielding can cause fatigue resulting in the failures seen here.

Send us an email for a quote on your system!

Tired of dealing with unreliable header wrap? Headershield addresses all of the failure points of standard wrap and blan...
05/19/2023

Tired of dealing with unreliable header wrap? Headershield addresses all of the failure points of standard wrap and blanket type insulation by providing a much more durable and higher performing product. Headershield can withstand years of use while providing up to a 60% reduction in surfaces temperatures. The outer shell protects the insulation from absorbing any liquids that can cause failure or become a fire hazard. Send us an email for a quote today!

Check out this pair of  Civic downpipes we insulated for  to help keep temperatures in check on track. Interested in a q...
05/12/2023

Check out this pair of Civic downpipes we insulated for to help keep temperatures in check on track. Interested in a quote for your exhaust? Visit the quote section on our website or send us an email!

Here’s a pair of exhaust systems we insulated for some open wheel race cars. The bodywork that closes off the engine com...
05/03/2023

Here’s a pair of exhaust systems we insulated for some open wheel race cars. The bodywork that closes off the engine compartment leaves limited airflow around the exhaust. This resulted in overheating some nearby electronics. After insulating many of these systems it been a proven solution to their issue. Send us an email for a quote on your system!

Are you looking to reduce heat in your engine bay, make more power, and increase turbine response? Turbo systems produce...
04/24/2023

Are you looking to reduce heat in your engine bay, make more power, and increase turbine response? Turbo systems produce a great amount of heat which often creates higher IAT's due to the transferring of exhaust heat to the intake system. With Headershield, you can reduce your IAT's and make more power all while protecting other sensitive electronics and components. Help reduce heat soak to your intake air by insulating your exhaust components. Send us an email for a quote today!

Check out this set of V8 headers we insulated. Whether you have a racecar or are working on a street car restoration, th...
04/18/2023

Check out this set of V8 headers we insulated. Whether you have a racecar or are working on a street car restoration, the benefits of Headershield can make a tremendous difference on reliability and drivability.

300 MPH bound! This twin turbo V8 system is set to take on Bonneville during speed week. The cars onboard closed loop co...
04/11/2023

300 MPH bound! This twin turbo V8 system is set to take on Bonneville during speed week. The cars onboard closed loop cooling tank system requires temperatures under the body to remain as low as possible to reduce heat soak. With Headershields ability to reduce surface temperatures by at least 60% and its low profile design it fit the teams application perfectly. Send us an email for a quote on your system today!

All the power without all the heat! Headershield is looking right at home on this Audi RS3 turbo kit. Insulating all exh...
04/06/2023

All the power without all the heat! Headershield is looking right at home on this Audi RS3 turbo kit. Insulating all exhaust components will ensure the best possible results for IAT reduction, protection of sensitive components, and overall heat retention.

Check out this complete turbo system we insulated. Headershields low profile design makes it ideal for the packaging cha...
03/23/2023

Check out this complete turbo system we insulated. Headershields low profile design makes it ideal for the packaging challenges most vehicles face today. Our insulation adds 12mm to the overall diameter of a tube allowing it to provide the best thermal containment while fitting in very tight spaces. We always insulate as much of an individual tube as possible to provide the most amount of surface area coverage as possible. Send us an email for a quote on your system today!

Thermal management is a crucial component of a reliable engine package. Maintaining temperatures will help the longevity...
03/12/2023

Thermal management is a crucial component of a reliable engine package. Maintaining temperatures will help the longevity of many systems along with typically seeing higher engine performance.
Our insulation has become more commonplace as the advantages over standard header wraps are more widely understood. Send us an email today for a quote on your system!

Congrats to  on their King of the Hammers win! Off road racing is demanding, and it is the ultimate test of any componen...
03/10/2023

Congrats to on their King of the Hammers win! Off road racing is demanding, and it is the ultimate test of any component. Their exhaust system lives in this harsh environment where it is susceptible to debris. Headershields durability and longevity is unmatched in these conditions where it can withstand years of service. Send us an email today for a quote on your system!

Turbocharged engines are in a constant battle with heat. This RB turbine kit was fully insulated to keep heat under cont...
03/03/2023

Turbocharged engines are in a constant battle with heat. This RB turbine kit was fully insulated to keep heat under control. Headershield will typically reduce surface temperatures of your exhaust by up to 60% with the ability to handle temperatures of 2000F+. Our dual layer insulation featuring a hard outer shell provides durability and longevity that is unmatched by standard header wraps. Providing protection against the elements, debris, and fluids. Send us an email for a quote on your system today!

Check out this Ultima RS system we insulated. Mid engine and closed bodywork vehicles suffer from a lack of airflow in t...
02/24/2023

Check out this Ultima RS system we insulated. Mid engine and closed bodywork vehicles suffer from a lack of airflow in the engine bay which can lead to many issues. As packaging in cars becomes tighter and airflow continues to be reduced to improve aerodynamics, containing heat within the exhaust away from sensitive components becomes critical. Along with the performance benefits Headershield provides, it also has a significant impact on safety. Send us an email for a quote on your system today!

The days until the twice around theclock race, the 24 hours of Daytona, are countingdown! We're proud to provide our ins...
01/25/2023

The days until the twice around the
clock race, the 24 hours of Daytona, are counting
down! We're proud to provide our insulation for
the Cadillac LMDH program. All three V-LMDH
cars, ran between Chip Ganassi and Action
Express, utilize Headershield on their exhaust
systems. Tune into the race this weekend!

Are you looking to reduce heat in your engine bay, make more power, and increase turbine response? Turbo systems produce...
01/12/2023

Are you looking to reduce heat in your engine bay, make more power, and increase turbine response? Turbo systems produce a great amount of heat which often creates higher IAT's due to the transferring of exhaust heat to the intake system. With Headershield, you can reduce your IAT's and make more power all while protecting other sensitive electronics and components. Headershield will also help to keep as much thermal energy in the exhaust system as possible to increase response and lower spool times. Send us an email for a quote today!

In just over two weeks we’ll be back in Indy at  2022! We’re really looking forward to all the great conversations. Stop...
11/22/2022

In just over two weeks we’ll be back in Indy at 2022! We’re really looking forward to all the great conversations. Stop by booth #3330 to take a look at our insulation and chat!

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1575 E 89th Avenue
Merrillville, IN
46410

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What is HeaderShield?

HeaderShield is a bi-layer insulation and encapsulation system for anywhere you want to keep the heat in or out. Consisting of special, inner insulation layer and durable, stainless steel outer shell, HeaderShield provides superior performance compared to ceramic coating or conventional exhaust wrapping tapes. Visit http://www.headershield.com/test/ to see real world results.


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