07/10/2026
Ahh freshly machined engine parts
Some of you might be wondering why the wait time to get bikes in for service has been extraordinarily long this year. There are several reasons.
It seems every Harley I have worked on this year has had some hidden issue with normal appearing symptoms. Like the picture here. What came in for a simple oil leak and head gasket replacement turned into rebuilding and remachining the entire top end of the engine. Take another example of a quick in and out dyno tune on a 2002 Harley that got jammed up because of a ECM that would not cooperate. Speaking of ECM’s, how about an ECM problem causing intermittent no start when that wasn’t even the reason the bike was in for service. How about changing a tire and the axle is seized in the wheel. Changing fork seals and find the lower slider is unusable. Bolts that strip or break on final torque or just removing them. I could go on and on.
Parts availability. Parts shortages from Covid were bad enough but now I don’t know what the reason is I have to wait for tires, brakes, spark plugs, gaskets, as well as engine components like cams, lifters, pushrods, oil pumps, and so on. This year has been awful for getting parts.
Then there are personal reasons. I have had to take a lot of time off for physical therapy for my old broken mechanic body.
The good news is I see a light at the end of a tunnel. The body is feeling better. Parts are coming back slowly. And once I get these last several headache bikes fixed and on the road I expect the worst will be over and it will be business like usual. At least I hope. I’d like to ride my own bike. I just purchased a new(used) bike after 20+ years. So far this year I have only ridden 50 miles total on my motorcycles. That was not a misprint. 50 miles Or less. Im always working to catch up with these Harley’s.
I just hope that light at the end of the tunnel isn’t a freight train coming my way.