DPF Alternatives Charlotte

01/12/2024

11/27/2023

Off-highway and Heavy Equipment Diesel Aftertreatment Cleaning

DPF Alternatives of the Carolinas can clean and service Diesel Particulate Filters and Diesel Oxidation Catalyst for all off-highway applications. No matter the size or shape of your aftertreatment filters, DPF Alternatives of the Carolinas has you covered!

11/23/2023

DPF Alternatives wants to wish everyone a very Happy Thanksgiving! We are thankful for all of you this holiday season!

11/20/2023

Diesel Performance Tuning

Modern diesel engines are complex and require a precise combustion strategy. Not understanding these strategies can lead to engine and or after-treatment system damage. A few strokes of the keyboard could cost you tens of thousands of dollars and be the deciding factor between an engine that makes you money or puts you out of business. That's why we focus heavily on reliability and durability here at Pittsburgh Power. Your business can not succeed with an unreliable powertrain. We have a team dedicated to researching and understanding these modern engines. We utilize our engine and chassis dynamometers and our emissions measurement equipment to develop calibrations that are powerful and friendly to the environment. Contact us to schedule a tune today!

11/10/2023

For your service, your bravery, and your hard work, we thank you. Happy Veterans Day!

11/06/2023

Understanding the Different Types of DPF Cleaning Processes

What style of DPF Cleaning fits your needs best? Managing partner Austin Northcutt from DPF Alternatives of the Carolinas, formally DPF Xpress discusses the different styles of DPF Cleaning.

Check Out The YouTube Video Below to Learn More!

https://youtu.be/ZoneloXuNt8?si=fVA1ZFcqaLBdV3ao

10/30/2023

SUPERIOR DPF CLEANING TECHNOLOGY

Consistent Service & Quality
Diesel engines are powerful and complex, but like any vehicle they are still susceptible to breakdowns and problems just from the wear and tear of everyday use. However, with proper care and some extra TLC, you can extend the life of your DPF and still meet emissions standards with our Max Mileage Diesel Combustion Improver.

Say goodbye to soot-related 'Check Engine' lights and stop replacing EGR coolers, EGR valves and DPFs by maintaining them with Max Mileage. DPF Max Mileage can help decrease soot emissions by 60%. In trucks 2007 and newer, Max Mileage offers a way to keep your truck legal without sacrificing reliability or dishing out thousands for replacement parts.

10/23/2023

The Benefits of Ultrasonic DPF Cleaners
Adding an ultrasonic cleaning step to the process will restore the DPF to near new condition. Ultrasonic cleaners have several advantages:

They are extremely thorough
Ultrasonic cleaners work quickly and efficiently
You can increase the lifespan of the filter
They don't damage the unit
Let's look at each of these in a bit more detail:

1. They Are Extremely Thorough
The problem with traditional DPF cleaning methods is they don't clean the filter thoroughly, and carbon deposits and other contaminants remain embedded in the filter. When the DPF is placed in an ultrasonic cleaner, every surface area of the component is cleaned, even crevices that could never be reached by compressed air.

2. Ultrasonic Cleaners Work Quickly and Efficiently
Worried about the length of time ultrasonic cleaning will take? Depending on the level of contamination and condition of the internal filter, the entire ultrasonic cleaning process can be completed within a couple hours. Although processes are proprietary to each ultrasonic cleaning provider, the final result typically restores your DPF to near-new condition or 98 percent of Original Equipment Manufacturer (OEM) specifications.

3. You Can Increase the Lifespan of the Filter
If ash is allowed to build up in the filter over time, it will eventually start to harden, which could result in the filter cracking and having to be replaced. Ultrasonic cleaning prevents this situation by providing the most thorough clean possible. What's more, with the exhaust flow unhindered and the engine running more efficiently, you'll be increasing the lifespan of other vehicle parts too.

4. They Don't Damage the Unit
With ultrasonic cleaning being so thorough, there is often the misconception that it involves the use of harsh chemicals or abrasive materials. Some are concerned that the filter could be damaged by the process or that personnel operating the cleaner may be exposed to toxic substances. In fact, the opposite is true, and ultrasonic cleaning provides a safe, gentle method for cleaning DPFs and many other automotive components.

The force of the cavitation bubbles is high enough that you only need to use a relatively gentle cleaning solution to remove all contaminants.

Note that ultrasonic cleaning also includes a thorough rinse cycle, so you can be sure that there will be no cleaning solution residue once the flush step has been completed.

10/16/2023

What is DEF?
DEF is made up of deionized water and urea. These substances help turn nitrous oxide - a harmful type of emission from diesel engines - into water and nitrogen, two everyday substances that make up the air we breathe. Essentially, DEF is a key ingredient in starting the chemical reaction that keeps dangerous gases produced during diesel engine operation out of our environment.

This fluid is an essential part of ensuring that heavy-duty trucks and machinery operate within federal emissions standards set by the Environmental Protection Agency (EPA). Those requirements mean that DEF is a widespread substance used with nearly every diesel engine out there. DEF is the reducing agent in the chemical reaction that occurs in selective catalytic reduction (SCR) systems.

10/02/2023

Ultrasonic cleaning is an effective way to clean EGR coolers because it removes all types of deposits, including soot, carbon buildup, and other residues. It can also be used to clean other parts of the EGR system, including the EGR valve, as well as a range of other engine components.

09/25/2023

What is a Diesel Oxidation Catalyst (DOC)

Diesel Oxidation Catalysts, also known as DOCs, are exhaust aftertreatment devices that reduce emissions from diesel fueled vehicles and equipment. Engine manufacturers have used DOCs in different in-use applications for many years, and DOCs are widely used as a retrofit technology because of their simplicity and limited maintenance requirements. DOCs generally consist of a precious metal coated flow-through honeycomb structure contained in a stainless steel housing. As hot diesel exhaust flows through the honeycomb structure, the precious metal coating causes a catalytic reaction that breaks down pollutants into less harmful components.