Lyons Technical Machining

Lyons Technical Machining Engine Machining and Development Services. General Machining, Fabrication and Welding Services

LTM - Providing Precision Machining and Cylinder Head Development Services to Performance Engine Builders and Tuners.

Here is a Yamaha R1M crankshaft being balanced. I do a lot of these. It must be balanced with bobweights (It is a Cross ...
05/27/2026

Here is a Yamaha R1M crankshaft being balanced. I do a lot of these. It must be balanced with bobweights (It is a Cross plane design not a vertical 180 crankshaft). If you are changing any of the component weights such as pistons or rods, a balance is needed. This is a Big Bore with aftermarket steel rods so I machine plugs with an interference fit, press and tig weld them into the factory drill holes in counterweights. They are then smoothed. Then all weight trimming is done by chamfering and knifing the counterweights. You can see from other posts the quality of work performed. Thanks for viewing.

"Back to the lab again" 2026 Yamaha YZ250F head in for development. Good numbers from the factory, Over 200 CFM (202.5) ...
01/23/2026

"Back to the lab again" 2026 Yamaha YZ250F head in for development. Good numbers from the factory, Over 200 CFM (202.5) (.394") Lift with 31mm (1.220") Valves. Have made good improvements already and looking forward to tomorrow.

I feel thankful that I have customers who will go out of their way to help me with improving my data base. This customer...
09/07/2024

I feel thankful that I have customers who will go out of their way to help me with improving my data base. This customer came from out of state with a New Yamaha GYTR R6 cylinder head so I could test, mold and measure it. Stayed in a hotel while I worked, Thank You So Much Bro! There are not many in mortal hands at this moment, so it was cool! I will not say much at this time because I am interested in the dyno results. I will say this though, this head is what Yamaha should produce in the raw form for engine builders. It comes CNC ported. I recommend NO cnc porting as we engine builders have got "it" at this point. But in terms of the average Moto America rider it is fine. It would save me/us a lot of epoxy work on the intake ports.
The head went on the flow bench and I honestly did not know what to expect (hahaha). I have had many versions of ported and epoxied Yamaha R6 heads on my flow bench. This head did well, but not well. I had latitude with the customer and the LTM valve seat profile showed a good improvement on the head (as expected). I wish I had more time to work on the head but I often also recommend restraint in initial mods until dyno confirmed.
This head should have been on all of the the R6 engines OE. For GOD sakes Yamaha, sell this head in raw form at a lower price!!!

A pair of Kawasaki ZX6 crankshafts for a comparison of the LTM weight loss program. Over 3 lbs is removed for a mass red...
08/23/2024

A pair of Kawasaki ZX6 crankshafts for a comparison of the LTM weight loss program. Over 3 lbs is removed for a mass reduction of over 18%. Thanks for stopping by😎

I have done a lot of Sport Compact engine machining over the years. Part of my transition from V8 race engines in the 80...
03/11/2024

I have done a lot of Sport Compact engine machining over the years. Part of my transition from V8 race engines in the 80's to sport bikes. I enjoyed doing this RB26 so I thought to share. A couple of notables, spline drive mod for billet pump. A bit of machining time to do the PRP main girdle, fit beautiful. Customer sent a few pics from his shop.

The last few KTM 890 Super Hooligans before Daytona. Give'em Hell AD62!
02/15/2024

The last few KTM 890 Super Hooligans before Daytona. Give'em Hell AD62!

The Kawasaki Ninja 400 has become one of the most popular crankshafts that I Lighten/Balance, behind only the R6 and GSX...
04/25/2023

The Kawasaki Ninja 400 has become one of the most popular crankshafts that I Lighten/Balance, behind only the R6 and GSXR 750.

I think it is safe to say I have had over a thousand Yamaha R6 heads come in for machining. I am not posting this as an ...
12/08/2022

I think it is safe to say I have had over a thousand Yamaha R6 heads come in for machining. I am not posting this as an issue exclusive to Yamaha either. What you see is an extreme case of valvetrain wear on a 600. Spring color tells you the age. All Race/Sportbike engines will "use up" parts in Race or Trackday Conditions especially. These are hard anodized OEM Aluminum retainers, these are the Best/Most durable that you will find IMO. Usually I see wear to the inner locating shoulder. This was likely a core ebay head. This is the worst I have ever seen. I will usually recommend replacing the springs, collets and retainers every year on a Race bike. For club racers likely 2 seasons. Most engine builders are going to quote you for these parts for a freshen up. This is a visual as to why.

Two customers cars in same pic, GT 427W w/Gurney Weslake heads and S2000 with Ford Cosworth YB. Weber Carbs.
03/28/2021

Two customers cars in same pic, GT 427W w/Gurney Weslake heads and S2000 with Ford Cosworth YB. Weber Carbs.

The simple tools that can make those jobs a breeze. This is for consistently setting ring up squarely at depth for measu...
01/04/2021

The simple tools that can make those jobs a breeze. This is for consistently setting ring up squarely at depth for measuring/adjusting end clearance.

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