Zafari Autos EFI Works

Zafari Autos EFI Works Auto mobile workshop in which the technicians done verious jobs such as electrician lathe turnering , welding , brazing , cutting and almost every thing.

عید مبارک
04/05/2022

عید مبارک

*TIPS TO INCREASE FUEL MILEAGE*In this article, we are going to discuss changes in some driving habits for healthy and l...
16/03/2022

*TIPS TO INCREASE FUEL MILEAGE*

In this article, we are going to discuss changes in some driving habits for healthy and long engine life and a few tips to get more fuel mileage. In a local survey, we have noticed that usage of vehicles in daily routine increasing rapidly and contributing to growing economies. Improving fuel economy is not only saves the owner’s money but also benefits the environment by releasing fewer emissions and helping your country's dependence on imported fuels. The easiest and most effective way to improve the fuel economy of any car is to adopt good driving habits.

Below, we cover some recommendations to drive more efficiently and save some money.

1. Accelerate gently.

The harder you accelerate the more fuel you use. In the city, you can use less fuel by easing onto the accelerator pedal gently. To be as fuel-efficient as possible, take 5 seconds to accelerate your vehicle up to 20 kilometers per hour from a stop.

2. Warm engine before you Go.

Minimize cold engine operation. To save fuel, start the engine and then drive the car normally to warm the engine to operating temperature more rapidly.

3. Drive conservatively.

Avoid rapid acceleration and hard braking, which can lower fuel economy by 15 to 30 percent at highway speeds and 10 to 40 percent in stop-and-go traffic.

4. Shift gears efficiently.

If your car has a manual transmission, upshift as soon as practical. When coming to a stop, use the brakes rather than downshifting to slow the car.

5. Anticipate road conditions.

Monitor the traffic ahead and "time" stoplights to maintain momentum and avoid unnecessary acceleration and braking.

6. Observe speed limits.

The fuel economy peaks at around 80 km/h on most cars, then drop off as speeds increase. Reducing highway speeds by 10 to 20 km/h can increase fuel economy by 7 to 14 percent.

7. Use cruise control.

Minimizing speed fluctuations on the highway saves gas. However, never use cruise control on slippery roads as it could cause a loss of vehicle control.

8. Make sure the engine air filter is clean.

A dirty filter can reduce fuel economy on older carbureted cars, although it only affects maximum power output on modern fuel-injected engines.

9. Use Overdrive.

Overdrive is by default enabled on the "D" on most shifters. Several cars have buttons on the shifter which allow you to turn off the overdrive gear. Don't turn it off except in specific circumstances it may be needed such as for engine braking downhill or failure to proceed uphill smoothly in overdrive. Overdrive saves you gas mileage at higher speeds by using a higher gear in the transmission.

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Automobile Fuel Pump How Much Pressure Does Your Fuel Pump Produce? Setting Straight an Industry MisconceptionDo fuel pu...
11/01/2022

Automobile Fuel Pump

How Much Pressure Does Your Fuel Pump Produce? Setting Straight an Industry Misconception
Do fuel pumps really create fuel pressure? Think carefully before you answer that question. It is a common misconception throughout the industry that the fuel pump creates fuel system pressure, but that is only a part of the overall story.

Flow Rate

Required fuel pressure can vary depending on your vehicle’s engine and fuel system. Carbureted engines may require as little as 28 kPa (4 PSI), while modern multipoint fuel injected high-performance engines can require as much as 414 kPa (60 PSI). Achieving more horsepower means increasing the amount of air and fuel to the engine. Simply creating higher fuel pressure, with something like an aftermarket fuel pressure regulator, may not be the answer.

Selecting the optimal fuel pump to create the necessary higher fuel system pressure required for increased engine performance will depend on multiple factors, such as:

Fuel injector, fuel rail, and fuel line size
Naturally aspirated versus forced induction (turbocharging/supercharging)
Fuel type
Voltage supplied to the fuel pump
The most important thing to understand is that the fuel pump is not necessarily providing the pressure, but is instead providing the fuel flow within the system. The amount of fuel delivered by the fuel pump is known as the flow rate while the rest of the fuel system, which provides flow restriction, helps to create the measurable fuel system pressure. For example, a low flow rate fuel pump combined with a highly restrictive fuel system could technically have the same measurable fuel pressure as a higher flow rate fuel pump with less restrictive fuel system components. Simply put, higher fuel system pressure may not allow you to achieve the performance increase you’re looking for, or may even lead to fuel starvation, unless other required modifications are made to the fuel system.

Variable Flow Rate

Most modern OEM fuel system programs are designed to allow for a variable flow rate, which maintains the desired fuel system pressure. This is achieved through pulse-width modulation (PWM). PWM is effectively a very fast on/off electrical signal controlled by switching between the electrical supply and the load. The amount of “on” time that is provided to the pump is referred to as the duty cycle. The higher the PWM duty cycle provided by the pump, the higher the fuel pump flow rate. Conversely, the lower the PWM duty cycle, the lower the fuel pump flow rate. As a result, with modern electric fuel pumps, the fuel system is able to vary the fuel system pressure to maintain consistent fuel supply.

Diagnosing Flow Rate

Flow rate can be negatively affected by factors easily overlooked during diagnosis. Considering everything that is required to create a consistent flow rate, any of the following items can contribute to it.

Low fuel pump voltage, poor circuit integrity, faulty connection, weak battery and defective fuel pump relay can keep the pump from operating normally. Check both the 12V supply and the ground sides of the electrical system to ensure proper function.
Defective pressure regulator. Ensure the pressure regulator shows no signs of leakage or internal failure.
Low fuel supply. Depending on the fuel system set-up, low fuel in the tank can cause air to be drawn into the fuel with the fuel causing fuel starvation. Keep fuel level well above the level of the fuel pump intake – minimum 1/4 full is normally a reliable estimate if measurement is difficult.
Poorly functioning fuel filter. Fuel filters are designed to catch debris before allowing fuel to flow into the system. A dirty or even poor quality filter can decrease or even stop fuel flow.
Defective fuel lines. Look for fuel line leakage or collapsed/ damaged fuel line sections.
Fuel System Restriction

Fuel system restrictions are not necessarily a bad thing. As explained in the previous paragraphs, restriction is what creates measurable fuel system pressure, but the right restrictions are what’s needed. Things like line bends and diameter, filter quality, and injector size can affect the fuel system pressure. Mismatching the rest of the fuel system components with the fuel pump can either increase or decrease fuel system pressure and immediately cause a decrease in overall performance. Adding a higher flow fuel pump could also mean adding larger diameter fuel lines, high flow fuel injectors, or a high flow fuel rail, for example. Depending on how the fuel system is constructed, fuel pressure measured at the pump may differ from that measured at the fuel rail.

Properly matching the rest of the high flow fuel system components with a proper high-performance fuel pump will provide the flow rate necessary to maintain the fuel system pressure required to support the increased horsepower. While higher fuel pressure may optimize maximum fuel injector usage by providing more fuel into the combustion chamber, limitations of fuel injector size and type can still limit the flow.

Limitations

Given that fuel pressure can be increased with a higher flow fuel pump and proper fuel system components supplying enough fuel for increased performance, it should also be recognized that, like all high-performance upgrades, the fuel system components do have physical limitations. While most fuel systems can be upgraded to handle upwards of 700 kPa (about 100 PSI), it should also be understood that too high fuel system pressure can easily lead to distortion or damage.

So, “Do fuel pumps really create fuel pressure?” Not in and of themselves. Fuel system pressure is a result of the combination of the type of fuel pump (low flow rate or high flow rate) with a restrictive or nonrestrictive fuel system. An electric fuel pump helps to maintain required consistent fuel pressure as long as all of the other fuel system components are properly matched and functioning as they are designed to do.

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14 August 1947Independence day of Pakistan.
14/08/2021

14 August 1947
Independence day of Pakistan.

EVERYTHING YOU NEED TO KNOW ABOUT CARBURETORInternal combustion engines mix fuel right, do you know this mixture takes p...
02/08/2021

EVERYTHING YOU NEED TO KNOW ABOUT CARBURETOR

Internal combustion engines mix fuel right, do you know this mixture takes place in the carburetor. Well, the component is often called the heart of an automobile engine but of old model version.
New automobiles now use fuel injection for the same process.

CARBURETOR:
The primary function of carburetors in an automobile is to mix the exact amount of fuel and air needed to produce power. Thinking of the exact fuel and air an engine need from time to time will be determined by how long it has been working, how fast the engine is running and some other factors that will be cover in this article.
Today we’ll be looking at the definition, history, functions, applications, parts, types, working principle, as well as the advantages and disadvantages of carburetors. This topic is so broad I urge you to stay with us and attain the knowledge.

CONTENTS:
1 What is a Carburetor?
2 Functions of Carburetor
3 Functional Parts of Carburetors
3.1 Throttle Valve
3.2 Metering system
3.3 Idling system
3.4 Strainer
3.5Venturi
3.6 Choke Valve
3.7 Float Chamber
3.8 Mixing Chamber
3.09 Throttle Return Check
3.10 Automatic Mixture Control
3.11 Anti-dieseling Solenoid
4 Types of Carburetors
4.1 Up-draft carburetor
4.2 Down-draft Carburetor
4.3 Horizontal Carburetor
5 Working Principle of a Carburetor
6 Advantages and Disadvantages of a Carburetor
6.1 Advantages
6.2 Disadvantages

WHAT IS A CARBURETOR:
A carburetor is a component in an automobile engine that is designed to take in exact air and fuel needed for proper combustion. The part has been the heart of a vehicle’s engine makes it run smoothly and give better horse-power.
Note that having slightly too little air (a slightly rich mixture) will offer better performance. Slightly too much air (a slightly lean mixture) will give better fuel economy. Too much air is not good for engines so as having too little, so there should be a proper amount of air intake.
FUNCTIONS OF CARBURETOR:
Below are the functions of carburetor in an automobile engine as well as other equipment:
* As earlier mentioned, the primary function of a carburetor is to allow a suitable amount of air and fuel needed to produce power. It’s done at the correct strength under all conditions of load and speed of the engine.
* It regulates the air-fuel ratio and also mixes the fuels.
* Controls the engine speed.
* According to the engine speed and load changing, carburetors increase or decrease the amount of mixture.
* It vaporizes the fuel and mixes the air to a homogeneous air-fuel mixture.
* Also, help to keep a certain head of fuel in the float chamber all the time.
* Helps the fuel to burn smoothly and properly without any problem.

FUNCTIONAL PARTS OF CARBURETORS
Below are the major parts of a carburetor:

THROTTLE VALVE:
The function of a throttle valve in a carburetor is to controls the air/fuel mixture (charge) that enters the engine cylinder. This throttle valve is opened when the accelerating pedal is pressed.

METERING SYSTEM:
This part controls the flow of fuel into the nozzle making it responsible for the exact mixture of air-fuel. It consists of metering or***ce and a fuel discharge nozzle.
When air passes through the venturi, the low-pressure field is produced across the throat because of the pressure difference between air and fuel. The fuel is then discharged into the air stream. The metering or***ce and a discharge hole at the exit of the fuel discharge nozzle control the quantity of the fuel.

IDLING SYSTEM:
The passage from the float chamber to the venturi tube is called an idling system. It offers a rich mixture during idling and at low speed. it works when the throttle is open below 15% or during idling.

STRAINER:
A strainer is a device that filters the fuel before entering the float chamber. It is made of a fine wire mesh which filters the fuel from dust and other suspended particles. Nozzles get block if particles are not removed from the surface of the strainer.

VENTURI:
A venturi is a cross-sectional hollow which gradually decreases to reduce the air pressure of the chamber. From it, fuel comes out from the fuel pipe to mix.

CHOKE VALVE:
A choke valve is another part in the carburetor that controls the mixture of air/fuel. Its purpose is to control the quantity of the air inside the mixing chamber.
It is a valve that normally stays at semi-open condition, but when a rich mixture is required the valve is operated. The inlet of the air within the chamber is closed so the rich mixture can be obtained. This as a result of the quantity of fuel in the mixture is more because of less air in the chamber.
This valve is also helpful in winter season when engines hardly start. It is used to supply the mixture of rich air-fuel to the engine cylinder.

FLOAT CHAMBER:
Float chambers are storage tank for fuel that aid the continuous supply of fuel. It features a floating valve that maintains the level of fuel in the float chamber.
When the fuel level increases, the float moves upward which close and stop the fuel supply. Also, when the level of fuel decreases in the float chamber the float moves downward. This opens the fuel supply valve and allows more flow of fuel into the float chamber.

MIXING CHAMBER:
The mixing chamber is where air and fuel mixture takes place, which is then transferred to the engine cylinder.

THROTTLE RETURN CHECK:
Due to the fact that the total throttle on an engine running at a very high speed causes a very high intake manifold vacuum. This will draw exhaust into the engine intake during v/v overlap. The intake chart will be diluted causing misfiring or stall.

AUTOMATIC MIXTURE CONTROL:
There is a plunger shaped valve in a carburetor which is controlled by a solenoid and spring. It operates the separate jet in the float chamber. The solenoid is turned on and the v/v is lifted to increase the amount of fuel supply to the jet. When the solenoid is turned off the spring pushes the valve down to decrease fuel supplied.

Anti-dieseling solenoid:
Because modern emission control engine usually runs hotter, resulting in some hot spots on the combustion chamber. These hot spots cause pre-ignition in the chamber. Carburetors are designed with an anti-dieseling solenoid in modern engines to prevent the pre-ignition.

TYPES OF CARBURETORS
Below are the various types of carburetors which are considered according to the direction of airflow:

UP-DRAFT CARBURETOR:
In the up-draft types of carburetor air enters through the bottom side and leaves through the top. This is to let the direction of its flow upward. The fuel comes from the float chamber and the pressure difference within the two-chamber is achieved by venturi. Fuel comes out from the fuel pipe and mixes with the inlet air to make the fuel/air mixture. The fuel pass through the throttle valve which is directly connected directly to the accelerator. This mixture then goes into the engine cylinder to perform the combustion.

DOWN-DRAFT CARBURETOR:
Down-draft carburetor is the most used and common because of its advantages. It supplies air from the top portion of the mixing chamber.
Some of its advantages include:
* The gravity assists the flow of the mixture, making the engine pulls better at lower speeds under load.
* The position of the carburetor is easily accessible.
* A higher value of volumetric efficiency can be achieved with an engine with such a part.

Though some disadvantages still occur, before that, let me explain why it consider than the up-draft type:
To prevent the limitation of down-draft carburetors reveals above, up-draft is the only option. It is placed at a level higher than the inlet manifold and in which the air and mixture will generally follow a downward course. The fuel is not lifted by air friction like the first type, it moves into the cylinders by gravity and even if the air velocity is low. Thus, the design of the mixing tube and throat can be made large, which will make the engine speed high and the possibility of high outputs. There only one drawback in this type of carburetor which is the possibility of leakage going directly into the inlet manifold if the float is defective and the jet is overflowing.

HORIZONTAL CARBURETOR:
The horizontal carburetor is third types which are known when a down-draft carburetor is in a horizontal direction. Its working principle is very simple. The carburetor stays in a horizontal position where the air is coming in through one end of it. it mixes the fuel before going into the engine cylinder for combustion.

WORKING PRINCIPLE OF A CARBURETOR:
The working of a carburetor is quite simple but complex depending on the design. However, the simplest is the one with a large vertical air pipe above the engine cylinders. It has horizontal fuel pipe joined into one side. As airflow down the pipe, it passes through a narrow kink in the middle. This kink makes it speed up and causes its pressure to fall. The kink is known as venturi. The sucking effects that draws air in through the fuel pipe at the side is caused by the falling pressure of the air.
The airflow pulls the fuel along causing their mixture, which is its intended purpose. The mixture is caused in the carburetor by two swiveling valves which are located above and below the venturi. The valve at the top is called “Choke”, it regulates the amount of air that flows in the carburetor. If this choke is closed, the little amount of air flows down through the pipe and the venturi sucks in more fuel. This caused the engine to get a rich fuel mixture which is helpful when the engine is cold, first starting up, and running slowly. Below the venturi, the second valve is known as “Throttle”. It determines the amount of air that enters the carburetor and the amount of fuel it drags in from the pipe to the side. As the throttle is opening the air and fuel flowing in makes the engine to release more energy and makes more power making the vehicle to move faster. Thus, throttle makes the car accelerate. The throttle is connected to the accelerator pedal in a car and on the handlebar of a motorcycle.

ADVANTAGES AND DISADVANTAGES OF A CARBURETOR
ADVANTAGES:
* Carburetor parts are less expensive when compared to that of a fuel injector.
* Air and fuel mixture is perfectly done with the component.
* It has more power and precision of the air/fuel mixture.
* The engine component is not restricted by the amount of gas pumped from the fuel tank. This is to say; the cylinders may pull more fuel through the carburetor leading to greater power and denser mixture in the chamber.

DISADVANTAGES:
Despite the great benefits of carburetors some limitations still occur.
Below are the disadvantages of carburetor in an engine:
* Mixture supplied at a very low speed is weak making the engine not to perfectly ignite.
* The engine part can be affected by changes in atmospheric pressure.
* More fuel is consumed more fuel when compared with fuel injectors.
* More air emissions than fuel injectors.
* Higher maintenance than fuel injectors.

In summary, carburetor is an important component in an automobile engine. It allows the exact air/fuel mixture to occur and help to control the engine speed. Its functional components include metering system, idling system, strainer, venturi, etc. We said the various types of carburetor available out there are known by the direction of airflow.

I hope you enjoyed the reading, if so, kindly like, comment and share. Thanks!

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عید مبارک.
21/07/2021

عید مبارک.

6 ستمبر یوم دفاع پاکستان مبارک ہو. پاکستان زندہ آباد.
06/09/2020

6 ستمبر یوم دفاع پاکستان مبارک ہو. پاکستان زندہ آباد.

Happy independence day Pakistan.
13/08/2020

Happy independence day Pakistan.

We pay tribute to late Zafar Iqbal on this Father's day, He laid the foundation for this organization and legacy.
21/06/2020

We pay tribute to late Zafar Iqbal on this Father's day, He laid the foundation for this organization and legacy.

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