28/08/2026
Variator pulley wear.
We see and get asked about this all the time.
The gearbox pulley rubbing on the gearbox.
It’s hard to explain on the phone exactly what to look for.
Usually when we get one in for repair the pulley has already exploded!
But have a look at this one that came in for some work doing.. the circlip retaining rebate has got fractions of a millimetre remaining before it pops.
Also see where the plastic wear tips have worn away to nothing and the exposed metal has been ground away.
This is a perfect example of what to look for when servicing your variator.
Compare the old one to the new one it is placed next to in the stores