20/09/2026
π§ FORD KUGA β DPF FAULTS THAT WERENβT JUST A BLOCKED DPF π§
This Ford Kuga came to us with ongoing DPF issues after repeatedly having problems with the DPF differential pressure sensor.
Rather than relying solely on the vehicleβs calculated readings, we carried out our own testing using a physical exhaust back-pressure manometer and compared this directly against live diagnostic data.
β οΈ We found a major discrepancy between the actual exhaust pressure and what the vehicle was reporting β helping us identify an issue within the DPF pressure-sensing system rather than simply condemning the DPF.
During our diagnostic checks we also noticed something else important: the engine wasnβt maintaining the correct operating temperature.
Further testing pointed towards a faulty thermostat, with coolant temperature struggling to remain at normal operating temperature. On a diesel, this can prevent or interrupt successful DPF regeneration and contribute to repeated soot accumulation and warning lights.
With the underlying issues identified, the cooling system/thermostat issue was addressed and the DPF was given a chemical clean and flush, with pressures monitored throughout.
π¨ The smoke pictured is during the cleaning process as the cleaning solution and accumulated deposits are worked through the exhaust system.
This is exactly why we assess before we clean.
A DPF warning light doesnβt automatically mean the DPF itself is the cause. Sensors, engine temperature, boost/EGR issues and other faults can all contribute to repeated DPF problems.
π§ DPF Assessment & Live Data
π¨ DPF Cleaning & Flushing
π Physical Back-Pressure Testing
π Diagnostic & Smoke Testing
π Mobile service β Leicestershire & surrounding areas
HCR Performance β Diagnose the cause, not just the warning light.