12/06/2026
Something I see often with pre war Rotax dynamos is a cracked (and often repaired) brush ring.
Most that come into the workshop are like this.
The ring holds the brush boxes which are adjustable for optimum output. If they break, the brushes move around and the ring comes off, on to the commutator and can cause damage.
The answer?
CNC a replacement from billet aluminium and improve it at the same time. I had a batch made some 10 years ago.
They are made thicker in the area that they always crack.
I always replace them if they are broken, repaired or corroded.
Another great improvement from Classic Dynamo π