CMS CMS is a dedicated early & late model Ford performance workshop specializing & performing upgrades &

A bit of background on where this camshaft project has come from.Back in the ’90s, with the aid of Desktop Dyno, I start...
23/08/2026

A bit of background on where this camshaft project has come from.

Back in the ’90s, with the aid of Desktop Dyno, I started developing our own camshaft profiles for the Ford E-series six-cylinder engines. There weren’t many people doing it at the time mainly ourselves and Jim Mock Motorsport.
The first experimental cam went into a good mate’s car, Rob better known as Y***o Rob. It was his manual EB/ED station wagon, which made it a good real-world test car. Back then, cracking a 14-second pass in a basically standard E-series was a big achievement, particularly in a manual wagon. From memory, Rob’s car normally ran around 15.2–15.3, although I’ll let him confirm the exact figures.
I designed the profile and had it produced as a regrind by Wade Camshafts in Victoria, unfortunately the business is no longer trading. We installed the cam, set everything up and tuned it using the factory distributor. J3 chip tuning wasn’t available to me at that stage, and Rob didn’t want to go to the expense and trouble of wiring in a standalone ECU.
From memory, the first time the car went back to the track, it ran a 14.8. That was from the camshaft change and basic tuning alone. That result started my E-series camshaft journey. From there, I went on to develop Stage 2, Stage 3 and other profiles. Later on, I also had a go at developing a camshaft for the BA/BF Turbo. That combination continued making power beyond 7,000 rpm, which was a good result at the time. I believe that cam was tested in Jason Kosij car. Eventually, time moved on and I stepped away from developing camshafts. Now I’ve decided to put some time aside and have another crack at it this time with the Gen 3 Coyote.
There are already some very good camshaft manufacturers in Australia and overseas, but I believe there may still be room for something different. Using Desktop Dyno, I’ve modelled a completely standard Gen 3 Coyote with the factory heads, intake manifold and exhaust. Based on what I’ve learned about camshaft profiles over the years, I’ve developed what I consider to be our starting point for a CMS Stage 1 cam. The lift is similar to some of the popular Stage 1 and Stage 2 cams already available. The main difference is in the valve events and how I’ve designed the intake and exhaust profiles to work together. The objective is for it to continue carrying power beyond 7,000 rpm and towards 7,500 rpm, rather than falling away through the top end. Because of that intended operating range, I believe an upgraded valve spring package would be worthwhile. It should provide better valvetrain control and reduce the risk of valve float or spring resonance during sustained high-rpm operation. From my preliminary calculations, I’m looking at approximately 85–90 lb of seat pressure. The final spring specification will still need to be matched to the finished lobe profile and confirmed with the camshaft manufacturer.
The accompanying graph compares the simulated CMS Stage 1 curve against the GSC Stage 1 on the same standard Gen 3 engine, intake, exhaust, Australian 98 fuel and individually optimised Ti-VCT basis. The simulation shows the CMS Stage 1 producing a small torque and power advantage through most of the middle and upper-middle range. The GSC catches it near the top and finishes with a slight peak-power advantage. That is consistent with what I’m trying to achieve. The goal isn’t to claim that our cam will beat every other camshaft at every engine speed. The aim is to produce a strong overall combination with good average power, usable torque and the ability to carry power through the top end. At this stage, it is still a simulation and not a proven result. The next step is to speak with a camshaft manufacturer about the profile, have a test set produced and prove it properly on the dyno and at the track. The aim is a genuine street cam that maintains a healthy idle and remains suitable for both manual and 10R80 automatic cars with the standard converter. It should improve the upper-midrange and carry power further through the top end without unnecessarily sacrificing drivability. With a good intake and free-flowing exhaust, I believe there will be more in it again but first, we need to build it, test it and let the results do the talking. Let me know what you think. Comments and questions are welcome.

thanks joe

Kurt made the trip down from Dubbo with his BF XR8 for us to carry out the final tuning and sorting after dealing with a...
17/08/2026

Kurt made the trip down from Dubbo with his BF XR8 for us to carry out the final tuning and sorting after dealing with a number of ongoing niggling problems throughout the build. The car is running a Vortech V-7 YSi-Trim supercharger, XS 1500cc injectors, E85 fuel, stock camshafts and a TH400 transmission.
After plenty of time and patience working through the issues, we eventually got on top of everything and the car has come together with a good result. We had a glitch with the dyno and, unfortunately, the final run didn’t save. One of the boys may have taken a photo of the result, so we’ll see if we can find that pick of the guys. Thank you, Kurt, for making the trip down from Dubbo and trusting CMS Sydney with your BF XR8.

Sydney’s Dedicated Ford Performance Specialists Since 1989.

Dale’s Gen 3 Mustang made the trip up from Canberra to CMS Sydney for billet oil pump gears and a billet crankshaft spro...
17/08/2026

Dale’s Gen 3 Mustang made the trip up from Canberra to CMS Sydney for billet oil pump gears and a billet crankshaft sprocket upgrade. The Mustang is fitted with a Stage 2 Whipple supercharger, so strengthening these known weak points provides added reliability for the increased load and power the engine is producing. On the Gen 3 Coyote, this job is considerably more involved than on the earlier Gen 2 engine. Due to the Gen 3 composite plastic sump, the sump must be removed to correctly access and remove the factory oil pump assembly. The front of the engine is also stripped down, including the harmonic balancer, timing cover and timing components, allowing the factory oil pump gears and crankshaft sprocket to be replaced with billet components. Once installed, the engine timing was carefully & all components were correctly torqued and the engine was fully reassembled. The cooling system was then refilled with the correct specification coolant and brought up to operating temperature, ensuring all air was completely purged from the system. Final checks were carried out for correct operation and any signs of oil or coolant leaks, followed by a road test to confirm the vehicle was functioning as it should before being handed back to Dale.

Thank you, Dale, for making the trip up from Canberra and trusting CMS Sydney with your Mustang.

Sydney’s Dedicated Ford Performance Specialists Since 1989.

New customer Imraan brought his 2019 Mustang GT in after having an exhaust system fitted by Liverpool Exhaust  ready for...
11/08/2026

New customer Imraan brought his 2019 Mustang GT in after having an exhaust system fitted by Liverpool Exhaust ready for a custom tune. The car still retained the standard intake. During the initial dyno setup, I immediately noticed the transmission shifting extremely violently through the gears 1 to 4. I spoke to Imraan before going any further, and he explained that it had always shifted that way and he thought it was normal. Once I accessed the calibration, I found that the transmission strategy had previously been altered. After discussing it with Imraan, we agreed to return the transmission to its factory calibration, continue carefully with the engine tune and reassess its behaviour afterwards. Returning it to the factory strategy made a noticeable improvement. Even with the standard intake and limited final testing, the Mustang improved from 293 rwkw to 317 rwkw a gain of 24 rwkw.
There was probably a little more in it, but with the transmission issue in the background, I wasn’t prepared to keep pushing it. We stopped at 317 rwkw and will reassess the transmission from there.

Thanks to Imraan for trusting CMS Sydney with his Mustang.

Sydney’s Dedicated Ford Performance Specialists Since 1989.

Another returning customer back in the workshopRob brought his 2017 Gen 2 Mustang back to see what else we could do whil...
02/08/2026

Another returning customer back in the workshop

Rob brought his 2017 Gen 2 Mustang back to see what else we could do while keeping the car naturally aspirated. We last tuned it back in November 2024, where it received a custom dyno tune and Ghost Cam package. This time around, we fitted a 2018 (Gen 3) Mustang intake manifold while retaining the factory Gen 2 throttle body. We also locked out the IMRC system to evaluate the results.
It's important to remember that the Gen 2 and Gen 3 Coyotes are different engines. The Gen 2 has a lower compression ratio and different camshaft profiles, so you can't expect it to perform exactly like a Gen 3 simply by fitting the later intake manifold.
As expected, there was a slight trade-off in low-rpm torque, but from the mid-range right through to redline, the engine carried power noticeably better. That's where these engines really come into their own. Around town you'll spend plenty of time below 3,000 rpm, but when you're out enjoying the car, a Coyote is happiest in the upper half of the rev range. Once the revs climb, the Gen 3 manifold really starts to show its advantage, pulling harder all the way to redline.

Sydney's Dedicated Ford Performance Specialists Since 1989.

02/08/2026

Massive thanks to Joe Santangelo CMS What should’ve been a basic tune turned into a nightmare But he stayed back late Friday night and all day today(Saturday) and got the tune mint From obd wiring issues to belt slip and belt breaking to ecu failing to work the fuel pumps than battery issues and than starter motor 🤦‍♂️ But he didn’t have throw in the towel and got it done 💪 I don’t know anyone that wouldn’t tell me to f**k off and come back but when sorted but he just got it done ✅ Thanks again joe really appreciate the extra you done to get me sorted

Two Terminator-era Cobras in the workshop on the same day.If you know the difference between the two intake manifolds......
23/07/2026

Two Terminator-era Cobras in the workshop on the same day.

If you know the difference between the two intake manifolds... you know. That's something you don't see very often anymore.
These 2001-2002 4.6L Cobras are becoming increasingly rare, and seeing a pair of them together was a reminder of just how long we've been working with Ford performance.

Long before social media, YouTube tutorials and plug-in tuning, we were designing camshafts for the early E-Series Falcons, developing combinations, and tuning factory Ford PCMs when very few people were doing it. More than 35 years later, we still enjoy working with the factory ECU just as much as the latest tuning options currently avaiable, the goal has always been the same choosing the right combo for the car. From Windsor and Cleveland V8s, the early Ford I6s, Modular V8s, Barra, Coyote and EcoBoost platforms, we've had the privilege of working on just about every generation of Ford performance over the years.

CMS Sydney
Over 35 years of dedicated Ford performance experience.

07/07/2026

We're Hiring – Qualified Mechanic / 4th Year Apprentice

Due to continued growth and an increasing workload, we're looking for a motivated qualified mechanic or 4th year apprentice to join our team, based primarily at our Prestons workshop.

CMS is one of Sydney's premier dedicated Ford performance specialists, with over 35 years of industry experience. Our work ranges from general servicing and maintenance through to engine builds, supercharger and turbocharger installations, driveline upgrades, diagnostics and dyno tuning. As our workshop continues to expand, so too does the variety of work coming through the doors, including our growing involvement in Ford performance and motorsport.

We're looking for someone who takes pride in their work, enjoys learning and wants to be part of a professional team. This is an excellent opportunity to gain experience on everything from everyday servicing and repairs through to high-performance street cars and dedicated motorsport builds.

We're looking for someone who:
• Is a qualified mechanic or 4th year apprentice
• Has a strong work ethic and positive attitude
• Takes pride in producing quality workmanship
• Works well within a team
• Holds a current driver's licence

What we offer:
• Full-time position
• Above award wages based on experience and ability
• Modern, well-equipped workshop
• Ongoing training and development
• Opportunity to work on high-performance Ford builds and be involved in our growing motorsport program
• Position based primarily at our Prestons workshop, with occasional travel to our Kiama workshop when required
• Immediate start available

Please send your resume to [email protected] or reach out via our page for a confidential discussion.

Please note: The successful applicant will be employed by Kiama Automotive Services.

Please like and share this post to help us find the right person.

Thanks
Joe

Another interesting one through the workshop last week.This Gen 3 Mustang GT Tickford Edition was referred to us by our ...
06/07/2026

Another interesting one through the workshop last week.

This Gen 3 Mustang GT Tickford Edition was referred to us by our good friends at Herrod Performance. It's fitted with a Herrod-built engine, Roush supercharger and Ford's 10-speed automatic.

The owner purchased the car around two years ago and, unfortunately, from day one it never ran quite right. It had an intermittent misfire, would occasionally throw fault codes, stall at traffic lights and had even gone into limp mode. The first step was a baseline run on the dyno. Even on Pro Radial drag tyres, which made consistent roller grip difficult, the car still produced around 420rwkw at the rear wheels. Straight away I could see peak power wasn't the problem.
The engine calibration wasn't right, which also meant the 10 speed transmission couldn't do its job properly. These late-model Mustangs are torque based, so the engine and transmission work together as one. If the engine torque model isn't accurate, the transmission simply can't deliver the shift quality it was designed to.
The dyno run and the data logs confirmed exactly what I suspected... this pony needed some serious love.

The existing calibration was completely removed, and both the engine and transmission were recalibrated from the ground up, specifically tailored for this combination. The final result was 413rwkW at the rear wheels. With the Pro Radial tyres making consistent dyno numbers difficult, the final figure wasn't my focus.

The real result was how the car drove.

Throttle response was crisp, the power delivery became smooth and linear, the transmission finally shifted the way it should, and the whole car felt connected. It was now putting the power to the ground properly instead of fighting itself. The following morning we carried out one final cold-start check before heading out on a road test. Within minutes the owner looked across and said,

"I can't believe this is the same car."

A few days later he sent me this message:

"From the moment I bought the car it never ran right. It would still throw fault codes, stall at the lights and even go into limp mode. Since Joe sorted it out, it has never run smoother."

Kieran is already planning the next stage with one of our new flex fuel conversions and, hopefully next time, a set of ghost cams as well.



Sydney's Dedicated Ford Performance Specialists Since 1989.

Power and torque figures quoted are measured on our Mainline roller dynamometer. Results may vary depending on the type of dynamometer used, testing conditions and vehicle setup.

Address

Unit 1, 25-27 Whyalla Place Prestons
Prestons, NSW
2170

Opening Hours

Monday 8am - 5pm
Tuesday 8am - 5pm
Wednesday 8am - 5pm
Thursday 8am - 5pm
Friday 8am - 5pm
Saturday 8:30am - 12:30pm

Telephone

+61298268664

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