18/09/2026
2009 Toyota Hilux – Clutch and Gearbox Repairs
A clutch kit alone wasn't going to fix this Hilux.
It came in for a complete clutch replacement. With the gearbox out, we found the clutch thrust-bearing shaft had broken away from the front bearing retainer, so a new thrust bearing would have had nothing to slide on.
We fitted a new front bearing retainer plate, clutch fork, slave cylinder and complete clutch kit. The flywheel was machined, the bellhousing cleaned and the gearbox oil replaced. Two seized exhaust bolts were repaired and a crossmember bolt replaced along the way.
The new thrust bearing now moves smoothly on its shaft, and the Hilux drove well on the road test.
Book online anytime: https://meltonautomotive.com.au/
Call the team on 9743 5147
Melton Automotive, 10 Holland Drive, Melton
Mon to Fri, 8am to 5:30pm