Formula OffRoad

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Formula OffRoad Manufacturing and supplying quality accessories for 4x4, private and commercial vehicles. The company’s base and home to all manufacturing is in Sydney, NSW.

Formula Offroad is an Australian business with more than 33 years’ experience in manufacturing a broad range of steel and aluminium accessories for both private and commercial vehicles. We have the ability to handle anything from one off jobs to fleet and OEM manufacturing. Some of our clients include Commercial Fleet services, Local and interstate Energy Companies, Local and interstate Forestry departments and small business fleets. We have an extensive list of wholesale customers Australia wide who purchase our product on a regular basis to fulfil their customers’ needs where other manufactures cannot. Our small team of staff CAD design, bend, cut and fold the raw material using manual and automated machinery such as our CNC Mandrel bender, Plasma cutter and folding equipment and weld it together to form the end product. All of our steel and some aluminium products are finished in our spray booth with a quality two pac urethane finish. Our aluminium bars are sanded and polished using up to date machinery ensuring a quality mirror finish. Finally the product goes through our packing area where brackets and fasteners are added prior to the product being wrapped and prepared for either despatch or fitting in house.

Not all rear steps are created equal.The Formula Offroad Galvanised Telstep for the Ford Transit Custom AV Series (07/20...
22/09/2026

Not all rear steps are created equal.

The Formula Offroad Galvanised Telstep for the Ford Transit Custom AV Series (07/2023-On) features a wider, stronger design at the critical load-bearing area, helping resist flex and deformation from everyday commercial use.

✔ Full-width rear access
✔ Anti-slip tread for safer footing
✔ Hot-dip galvanised for corrosion resistance
✔ Compatible with Ford factory and major aftermarket towbars

Whether you're loading tools, deliveries or accessing a roof rack, this is a step built to work as hard as you do.

Available in 'No Tow' or 'Heavy Duty Tow' options.

Contact us to find out more!

The new Hilux front end needed something better… so we built it.Our 2026 Hilux nudge bars are here — simple, tough and b...
18/05/2026

The new Hilux front end needed something better… so we built it.
Our 2026 Hilux nudge bars are here — simple, tough and built to suit real setups.

Whether you’re running a full trade rack or keeping it clean up front, this setup gives you options without the bulk.
✔ Black or polished
✔ Pods or no pods
✔ Fits Workmate, SR & SR5

No nonsense. Just a clean, solid upgrade 👊
📩 Message us to get yours sorted
⚠️ Not tested on wide body models (Rogue)

25/02/2026
🎄🚙 Christmas adventure coming up?Before you hit the tracks, beaches or bush this holiday season, make sure your 4WD is r...
12/12/2025

🎄🚙 Christmas adventure coming up?
Before you hit the tracks, beaches or bush this holiday season, make sure your 4WD is ready for the heat, the load, and the terrain.

From tyres and fluids to recovery gear and route planning, a quick pre-trip check can help you avoid breakdowns, delays, and costly repairs — and keep the focus where it belongs: enjoying the adventure.

Whether you’re heading off for a long weekend or a full Christmas getaway, preparation makes all the difference.

Alright folks — we need your help settling a workshop debate! 😂We’ve just received a rear step from the factory and… the...
21/11/2025

Alright folks — we need your help settling a workshop debate! 😂

We’ve just received a rear step from the factory and… the finish is different. Not wrong — just different, and the team is split. Half the team reckons the textured finish is tougher and hides wear better. The other half says satin because it keeps everything looking clean and consistent.

So let’s put it to the people who actually use these things every day:
👉 Satin or Textured — what finish would YOU want on a rear bar or step?

We’d love to know what you think before we make a call with the factory.
Your feedback genuinely helps us shape what becomes standard in production — and it might finally settle the argument in the workshop! 😅

Drop your vote in the comments below 👇
Your opinion counts.

Address

12 Lancaster Street
St Marys, NSW
2565

Opening Hours

Monday 7:30am - 4:30pm
Tuesday 7:30am - 4:30pm
Wednesday 7:30am - 4:30pm
Thursday 7:30am - 4:30pm
Friday 7:30am - 4:30pm

Telephone

+61298332333

Website

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