28/11/2021
Earlier this year I wrote about a replica I was building that was to be kept secret until completed. Well today I put the finishing touches to the car and apart from the final engineering inspection and dyno tune it is ready to be handed over to the very proud owner.
The vehicle is a 1985 Audi Sport Quattro replica and the only one in Australia. There are a few SQ race/rally tributes but no replicas of the road legal homologation special that Audi released in 1985.
The vehicle started life as a 1985 Quattro which was shortened by 320mm then an Audi 80 Coupe was grafted on to the front, forward of the B pillar. The roof, rear quarters, front guards and bonnet are Kevlar and wide body in design. Surprisingly there are very few similarities to the Quattro it is based on, even though the appearance of the SQ is that of a stumpy Quattro.
I won’t go into great detail about the build other than to say that sourcing parts and information was the biggest challenge, well over 100 hours was spent in research. Many components had to be cast, 3D printed or fabricated from drawings or photos. After 18 months with the panel be**er and 20 months with Classic Automobilia plus Covid and international freight problems we finally have a replica which is certainly the most accurate that I have seen and probably the best in the world. Several road going SQ replicas have been built in the USA and Europe with many using some of the original components which were still available 15 or 20 years ago, but now original parts and donor vehicles are almost extinct making it virtually impossible to achieve today.
The recent surge in popularity of classic and collectable vehicles as well as the rarity of the original Audi Sport Quattro has pushed their values upwards to a million dollars. These values and recent popularity in SQ projects have also been aided by Ken Blocks very public online Audi SQ tribute build. I say tribute as again it is a race/rally-based tribute and not a replica because behind the façade there is nothing remotely similar to the original.
I had a lot of fun building this car as well as a lot of heartache. I stopped work and walked away from the project several times as I could not see a way forward. In the last few weeks, we would move one step forward and three steps back. At one point we thought the only way forward was to start again.
One of the last jobs on the car was the door window frame trims, these are held on by small plastic clips unique to the Audi 80. These clips have not been available new for many years. I tried ringing Australian dealers hoping that some may be sitting on a shelf somewhere. I tried reusing the ones from the donor vehicle but they were too brittle and just broke on removal. I looked at a gluing or using other fasteners, but nothing worked. In the end we paid a wrecker in Germany to carefully remove these clips (which are the size of a small fly) from several wrecks until we had the 22 required to do two window frames. The wrecker would not ship to Australia, so he posted them to a friend in Germany who sent them DHL priority to Australia. The cost for the freight of a parcel the size and weight of a Cadbury’s mini favourite, 135 Euros. But what a feeling when the trims went click and stayed there.